Description
DESCRIPTION
The machines use high-precision YASKAWA servo motors made in Japan, original linear guides and rotary clamping devices. All these parts provide high precision laser cutting.
BODOR THINKER 3.0 SYSTEM
The machine is controlled by a professional industrial computer with a user-friendly graphical interface and professional software for cutting operations. Free design of all kinds of graphics, real-time data processing, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator.
TRAFFIC SYSTEMS:
Electrical components Omron (Japan)
Automatic chuck and 4-WAY EDGE SEARCH
The automatic chuck is designed to work with various pipes in a wide range of thicknesses and is designed for increased loads. New graphic views and representations are used, products can be shown both in a plane and three-dimensionally. Planar drawing editing is simple and fast, and a 3D representation can be shown at the same time. The new four-sided edge search function and the optimized edge search mode result in higher and more stable cutting accuracy.
INTELLIGENT FRONT CHUCK WITH SELF-CENTERING.
PRECISE CLAMP POSITION CONTROL
Torque control, free switching to pipes with a wall thickness of 0.5 to 10 mm, a system to control and prevent displacement and deformation of thin-walled pipes.
CONTOUR RECOGNITION SYSTEM
To create photoelectric positioning, the contour recognition function is adopted, which solves the problem of determining the accuracy of the elliptical tube and the waist round tube. This makes the cutting more accurate and stable, the cutting accuracy is the best in the industry. Non-inductive and high-performance pipe detection is realized, and the accuracy of the cutting position in the entire meter section is within +0.15mm.
CAST IRON MACHINE BED
For the manufacture of a cast bed of BODOR lasers, high-strength cast iron with the addition of nodular graphite is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.
CUTTING HEAD BODOR GENIUS (with autofocus)
Cutting head parameters: | |
source power | 0-6000 Wt |
focal length collimating lens | 100 mm |
focal length focus lens | 125 mm/150 mm/200 mm |
lens diameter | D30 mm (0-3kw), D37mm (0-4kw) |
vertical autofocus adjustment range | +10 mm -15 mm |
horizontal autofocus range | ±1.5 mm |
maximum compressed air pressure | 25 bar |
weight | 4.2 kg |
CHILLER (WATER) S&A
AUTOMATIC LUBRICATION SYSTEM
Automatic lubrication system for stable and cost-effective lubrication of the guide rails for high speed operation. The system is equipped with self-diagnosis of oil level control in the tank and gives an alarm signal at low liquid level to the control program. The automatic lubrication system significantly extends the life of the mechanical guides of the laser machine. |
Laser light source (resonator) MAXPHOTONICS:
SPECIFICATIONS
Model | М500 |
Chuck type | auto |
Number of automatic chucks | 4 |
Maximum length of processed pipe |
12000 mm |
Maximum pipe weight | 1800 kg |
Diameter of processed round pipe |
60 – 460 mm |
Minimum balance | 0 mm |
Diagonal length of a square pipe section |
60х60 – 325-325 mm |
Pipe wall thickness | 3 – 20 mm |
Maximum rotation speed |
40 r/min |
Maximum X-axis speed | 35 m/min |
Maximum Y-axis speed | 35 m/min |
Maximum Z-axis speed | 70 m/min |
Maximum acceleration | 0.5 G |
Color display 21.5 inch touchscreen | included |
Automatic workpiece detection system with photoelectric sensors on 4 sides | included |
Gas pressure control system in the system | included |
Chiller control system | included |
Source control system | included |
Tubest nesting system | included |
Electrovalves | SMC (Japan) |
Software included with the machine | Bodor Thinker 3.0 |
Guides |
HIWIN (Japan) |
Bearings NSK (Japan) | included |
water chiller | included |
Positioning accuracy | 0,06 mm |
Repeat positioning accuracy | 0,04 mm |
Gas medium used | oxygen, nitrogen, compressed air |
Source (resonator) power | 1000-6000 W |
Cutting head BODOR GENIUS with autofocus | included |
Extraction system | included |
Unloading automatic table | included |
Dimensions | 29500×6000×3100 |
Netto weight | 52000 kg |
VIDEO
DESCRIPTION
The machines use high-precision YASKAWA servo motors made in Japan, original linear guides and rotary clamping devices. All these parts provide high precision laser cutting.
BODOR THINKER 3.0 SYSTEM
The machine is controlled by a professional industrial computer with a user-friendly graphical interface and professional software for cutting operations. Free design of all kinds of graphics, real-time data processing, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator.
TRAFFIC SYSTEMS:
Electrical components Omron (Japan)
Automatic chuck and 4-WAY EDGE SEARCH
The automatic chuck is designed to work with various pipes in a wide range of thicknesses and is designed for increased loads. New graphic views and representations are used, products can be shown both in a plane and three-dimensionally. Planar drawing editing is simple and fast, and a 3D representation can be shown at the same time. The new four-sided edge search function and the optimized edge search mode result in higher and more stable cutting accuracy.
INTELLIGENT FRONT CHUCK WITH SELF-CENTERING.
PRECISE CLAMP POSITION CONTROL
Torque control, free switching to pipes with a wall thickness of 0.5 to 10 mm, a system to control and prevent displacement and deformation of thin-walled pipes.
CONTOUR RECOGNITION SYSTEM
To create photoelectric positioning, the contour recognition function is adopted, which solves the problem of determining the accuracy of the elliptical tube and the waist round tube. This makes the cutting more accurate and stable, the cutting accuracy is the best in the industry. Non-inductive and high-performance pipe detection is realized, and the accuracy of the cutting position in the entire meter section is within +0.15mm.
CAST IRON MACHINE BED
For the manufacture of a cast bed of BODOR lasers, high-strength cast iron with the addition of nodular graphite is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.
CUTTING HEAD BODOR GENIUS (with autofocus)
Cutting head parameters: | |
source power | 0-6000 Wt |
focal length collimating lens | 100 mm |
focal length focus lens | 125 mm/150 mm/200 mm |
lens diameter | D30 mm (0-3kw), D37mm (0-4kw) |
vertical autofocus adjustment range | +10 mm -15 mm |
horizontal autofocus range | ±1.5 mm |
maximum compressed air pressure | 25 bar |
weight | 4.2 kg |
CHILLER (WATER) S&A
AUTOMATIC LUBRICATION SYSTEM
Automatic lubrication system for stable and cost-effective lubrication of the guide rails for high speed operation. The system is equipped with self-diagnosis of oil level control in the tank and gives an alarm signal at low liquid level to the control program. The automatic lubrication system significantly extends the life of the mechanical guides of the laser machine. |
Laser light source (resonator) MAXPHOTONICS:
SPECIFICATIONS
Model | М500 |
Chuck type | auto |
Number of automatic chucks | 4 |
Maximum length of processed pipe |
12000 mm |
Maximum pipe weight | 1800 kg |
Diameter of processed round pipe |
60 – 460 mm |
Minimum balance | 0 mm |
Diagonal length of a square pipe section |
60х60 – 325-325 mm |
Pipe wall thickness | 3 – 20 mm |
Maximum rotation speed |
40 r/min |
Maximum X-axis speed | 35 m/min |
Maximum Y-axis speed | 35 m/min |
Maximum Z-axis speed | 70 m/min |
Maximum acceleration | 0.5 G |
Color display 21.5 inch touchscreen | included |
Automatic workpiece detection system with photoelectric sensors on 4 sides | included |
Gas pressure control system in the system | included |
Chiller control system | included |
Source control system | included |
Tubest nesting system | included |
Electrovalves | SMC (Japan) |
Software included with the machine | Bodor Thinker 3.0 |
Guides |
HIWIN (Taiwan) |
Bearings NSK (Japan) | included |
Water chiller | included |
Positioning accuracy | 0,06 mm |
Repeat positioning accuracy | 0,04 mm |
Gas medium used | oxygen, nitrogen, compressed air |
Source (resonator) power | 1000-6000 W |
Cutting head BODOR GENIUS with autofocus | included |
Extraction system | included |
Unloading automatic table | included |
Dimensions | 29500×6000×3100 |
Netto weight | 52000 kg |