Description
DESCRIPTION
Discover a high-end laser cutting solution designed for efficiency and productivity. Equipped with 4 chucks, the M5 ensures high-quality cuts while maximizing output and minimizing material waste. With its advanced automation, the M5 is engineered to provide precise and reliable tube cutting solutions. Enter the realm of 4-chuck laser cutting.
Excellent loading capacity
The M5 is built to handle demanding cutting requirements, capable of processing heavy metal tubes with diameters up to 530 mm. This makes it ideal for industries requiring heavy-duty tube cutting applications.
Zero excess material processing
The M5 minimizes manufacturing waste by utilizing every piece of material. The system is designed to reduce waste and improve cost-effectiveness throughout the cutting process.
Safety enhancement
The M5 offers a secure operating environment with its innovative 4-chuck mechanism. This hands-free operation ensures high-quality cuts without manual intervention, reducing human error and labor costs.
Features & enhancements
Increased structural strength
The M5’s structural strength is enhanced by 25%, improving its overall durability and reliability in heavy-duty operations.
Increased rigidity strength
The M5’s rigidity has been increased by 30%, ensuring better stability during the cutting process.
*Data obtained through laboratory analysis
New floor-standing structure
The M5 operates with exceptional stability. Unlike wall-mounted designs, the floor-standing structure provides stronger support and better access for daily tasks. Its open concept design makes installation quick and safe, significantly reducing labor costs and downtime.
Airtight pneumatic chuck & intelligent cutting mode
The M5 features an airtight pneumatic chuck designed to balance high efficiency and low maintenance needs. This chuck completes cutting in just 2 seconds, with dust-resistant properties that ensure smooth operations without contamination. The 4-chuck mechanism also allows the M5 to cut heavy tubes (up to 2,500 kg) and long-sized tubes (up to 12,000 mm), making it a versatile solution for multi-tasking users with demanding workloads.
Fully automatic setup
The M5 offers fully automated loading and unloading for round, square, and rectangular tubes, eliminating manual intervention and reducing the risk of human error. This feature enhances flexibility and efficiency, allowing users to handle both large and small batches of projects without downtime.
Tackling manufacturing waste
The M5 is designed to minimize material waste in the cutting process. The extra 4th chuck ensures that the M5 performs high-quality cuts even on the last piece of material, eliminating excess material and processing a wide range of raw materials and tube profiles effortlessly.
Synchronous process integration
The M5 simplifies operations by allowing loading, processing, and unloading to occur simultaneously. This means that as one piece of tube is unloaded, a new piece is loaded, and cutting begins immediately. There is no longer any concern about long downtime or delays in processing.
Excellent bevel cuts
The M5’s bevel cutting feature enables the production of high-precision bevel cuts at multiple angles. This function optimizes subsequent assembly and welding processes while reducing overall production costs.
Weld seam identification (optional)
The M5 is equipped with a camera system that detects weld seams on various tube shapes, including those located on the inside. This option is especially beneficial for manufacturers who need to avoid cutting through weld seams, ensuring clean and precise cuts.
SPECIFICATIONS
| Model | М5 |
| Laser output power | 12000W / 6000W |
| Chuck quantity | 4 |
| Shortest remaining material |
0 |
| Effective square tube cutting scope | □60*60-□530*530mm |
| Rectangular tube edge length |
80mm-510mm |
| Effective round tube cutting diameter | Φ80-Φ510mm |
| Max. machinable tube length |
12000mm |
| Max. chuck rotating speed | 40r/min |
| X/Y-axis positioning accuracy |
±0.05mm/m |
| X/Y-axis repositioning accuracy | ±0.03mm |
| Max. tube weight | 2500kg |
VIDEO
DESCRIPTION
The machines use high-precision YASKAWA servo motors made in Japan, original linear guides and rotary clamping devices. All these parts provide high precision laser cutting.
BODOR THINKER 3.0 SYSTEM
The machine is controlled by a professional industrial computer with a user-friendly graphical interface and professional software for cutting operations. Free design of all kinds of graphics, real-time data processing, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator.
TRAFFIC SYSTEMS:
Electrical components Omron (Japan)
Automatic chuck and 4-WAY EDGE SEARCH
The automatic chuck is designed to work with various pipes in a wide range of thicknesses and is designed for increased loads. New graphic views and representations are used, products can be shown both in a plane and three-dimensionally. Planar drawing editing is simple and fast, and a 3D representation can be shown at the same time. The new four-sided edge search function and the optimized edge search mode result in higher and more stable cutting accuracy.
INTELLIGENT FRONT CHUCK WITH SELF-CENTERING.
PRECISE CLAMP POSITION CONTROL
Torque control, free switching to pipes with a wall thickness of 0.5 to 10 mm, a system to control and prevent displacement and deformation of thin-walled pipes.
CONTOUR RECOGNITION SYSTEM
To create photoelectric positioning, the contour recognition function is adopted, which solves the problem of determining the accuracy of the elliptical tube and the waist round tube. This makes the cutting more accurate and stable, the cutting accuracy is the best in the industry. Non-inductive and high-performance pipe detection is realized, and the accuracy of the cutting position in the entire meter section is within +0.15mm.
CAST IRON MACHINE BED
For the manufacture of a cast bed of BODOR lasers, high-strength cast iron with the addition of nodular graphite is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.
CUTTING HEAD BODOR GENIUS (with autofocus)
| Cutting head parameters: | |
| source power | 0-6000 Wt |
| focal length collimating lens | 100 mm |
| focal length focus lens | 125 mm/150 mm/200 mm |
| lens diameter | D30 mm (0-3kw), D37mm (0-4kw) |
| vertical autofocus adjustment range | +10 mm -15 mm |
| horizontal autofocus range | ±1.5 mm |
| maximum compressed air pressure | 25 bar |
| weight | 4.2 kg |
CHILLER (WATER) S&A
AUTOMATIC LUBRICATION SYSTEM
 |
Automatic lubrication system for stable and cost-effective lubrication of the guide rails for high speed operation. The system is equipped with self-diagnosis of oil level control in the tank and gives an alarm signal at low liquid level to the control program. The automatic lubrication system significantly extends the life of the mechanical guides of the laser machine. |
Laser light source (resonator) MAXPHOTONICS:
SPECIFICATIONS
| Model | М500 |
| Chuck type | auto |
| Number of automatic chucks | 4 |
| Maximum length of processed pipe |
12000 mm |
| Maximum pipe weight | 1800 kg |
| Diameter of processed round pipe |
60 – 460 mm |
| Minimum balance | 0 mm |
| Diagonal length of a square pipe section |
60х60 – 325-325 mm |
| Pipe wall thickness | 3 – 20 mm |
| Maximum rotation speed |
40 r/min |
| Maximum X-axis speed | 35 m/min |
| Maximum Y-axis speed | 35 m/min |
| Maximum Z-axis speed | 70 m/min |
| Maximum acceleration | 0.5 G |
| Color display 21.5 inch touchscreen | included |
| Automatic workpiece detection system with photoelectric sensors on 4 sides | included |
| Gas pressure control system in the system | included |
| Chiller control system | included |
| Source control system | included |
| Tubest nesting system | included |
| Electrovalves | SMC (Japan) |
| Software included with the machine | Bodor Thinker 3.0 |
| Guides |
HIWIN (Taiwan) |
| Bearings NSK (Japan) | included |
| Water chiller | included |
| Positioning accuracy | 0,06 mm |
| Repeat positioning accuracy | 0,04 mm |
| Gas medium used | oxygen, nitrogen, compressed air |
| Source (resonator) power | 1000-6000 W |
| Cutting head BODOR GENIUS with autofocus | included |
| Extraction system | included |
| Unloading automatic table | included |
| Dimensions | 29500×6000×3100 |
| Netto weight | 52000 kg |
