SERIES M500

SERIES M500

Fiber laser machines for cutting long pipes.
Series M500
Model M500 M350 M230
Max. pipe length 12000mm 9200mm 6500mm
Max. pipe weight 1600Kg 500kg 200Kg
Laser power 6000W/3000W/2000W/1500W
X/Y Positioning Accuracy 0.06mm
X/Y Repositioning Accuracy 0.04mm
Max. chuck rotation speed 36r/min 75r/min 110r/min

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Description

DESCRIPTION

The machines use high-precision YASKAWA servo motors made in Japan, original linear guides and rotary clamping devices. All these parts provide high precision laser cutting.

BODOR THINKER 3.0 SYSTEM

The machine is controlled by a professional industrial computer with a user-friendly graphical interface and professional software for cutting operations. Free design of all kinds of graphics, real-time data processing, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator.

TRAFFIC SYSTEMS:

Electrical components Omron (Japan)

Automatic chuck and 4-WAY EDGE SEARCH

The automatic chuck is designed to work with various pipes in a wide range of thicknesses and is designed for increased loads. New graphic views and representations are used, products can be shown both in a plane and three-dimensionally. Planar drawing editing is simple and fast, and a 3D representation can be shown at the same time. The new four-sided edge search function and the optimized edge search mode result in higher and more stable cutting accuracy.

INTELLIGENT FRONT CHUCK WITH SELF-CENTERING.

PRECISE CLAMP POSITION CONTROL

Torque control, free switching to pipes with a wall thickness of 0.5 to 10 mm, a system to control and prevent displacement and deformation of thin-walled pipes.

CONTOUR RECOGNITION SYSTEM

To create photoelectric positioning, the contour recognition function is adopted, which solves the problem of determining the accuracy of the elliptical tube and the waist round tube. This makes the cutting more accurate and stable, the cutting accuracy is the best in the industry. Non-inductive and high-performance pipe detection is realized, and the accuracy of the cutting position in the entire meter section is within +0.15mm.

CAST IRON MACHINE BED

For the manufacture of a cast bed of BODOR lasers, high-strength cast iron with the addition of nodular graphite is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.

CUTTING HEAD BODOR GENIUS (with autofocus)

 

 

Cutting head parameters:
source power 0-6000 Wt
focal length collimating lens 100 mm
focal length focus lens 125 mm/150 mm/200 mm
lens diameter D30 mm (0-3kw), D37mm (0-4kw)
vertical autofocus adjustment range +10 mm -15 mm
horizontal autofocus range ±1.5 mm
maximum compressed air pressure 25 bar
weight 4.2 kg

CHILLER (WATER) S&A

AUTOMATIC LUBRICATION SYSTEM

Automatic lubrication system for stable and cost-effective lubrication of the guide rails for high speed operation. The system is equipped with self-diagnosis of oil level control in the tank and gives an alarm signal at low liquid level to the control program. The automatic lubrication system significantly extends the life of the mechanical guides of the laser machine.

Laser light source (resonator) MAXPHOTONICS:

SPECIFICATIONS

Model М500
Chuck type auto
Number of automatic chucks 4
Maximum length of processed pipe
12000 mm
Maximum pipe weight 1800 kg
Diameter of processed round pipe
60 – 460 mm
Minimum balance 0 mm
Diagonal length of a square pipe section
60х60 – 325-325 mm
Pipe wall thickness 3 – 20 mm
Maximum rotation speed
40 r/min
Maximum X-axis speed 35 m/min
Maximum Y-axis speed 35 m/min
Maximum Z-axis speed 70 m/min
Maximum acceleration 0.5 G
Color display 21.5 inch touchscreen included
Automatic workpiece detection system with photoelectric sensors on 4 sides included
Gas pressure control system in the system included
Chiller control system included
Source control system included
Tubest nesting system included
Electrovalves SMC (Japan)
Software included with the machine Bodor Thinker 3.0
Guides
HIWIN (Japan)
Bearings NSK (Japan) included
water chiller included
Positioning accuracy 0,06 mm
Repeat positioning accuracy 0,04 mm
Gas medium used oxygen, nitrogen, compressed air
Source (resonator) power 1000-6000 W
Cutting head BODOR GENIUS with autofocus included
Extraction system included
Unloading automatic table included
Dimensions 29500×6000×3100
Netto weight 52000 kg

VIDEO

DESCRIPTION

The machines use high-precision YASKAWA servo motors made in Japan, original linear guides and rotary clamping devices. All these parts provide high precision laser cutting.

BODOR THINKER 3.0 SYSTEM

The machine is controlled by a professional industrial computer with a user-friendly graphical interface and professional software for cutting operations. Free design of all kinds of graphics, real-time data processing, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator.

TRAFFIC SYSTEMS:

Electrical components Omron (Japan)

Automatic chuck and 4-WAY EDGE SEARCH

The automatic chuck is designed to work with various pipes in a wide range of thicknesses and is designed for increased loads. New graphic views and representations are used, products can be shown both in a plane and three-dimensionally. Planar drawing editing is simple and fast, and a 3D representation can be shown at the same time. The new four-sided edge search function and the optimized edge search mode result in higher and more stable cutting accuracy.

INTELLIGENT FRONT CHUCK WITH SELF-CENTERING.

PRECISE CLAMP POSITION CONTROL

Torque control, free switching to pipes with a wall thickness of 0.5 to 10 mm, a system to control and prevent displacement and deformation of thin-walled pipes.

CONTOUR RECOGNITION SYSTEM

To create photoelectric positioning, the contour recognition function is adopted, which solves the problem of determining the accuracy of the elliptical tube and the waist round tube. This makes the cutting more accurate and stable, the cutting accuracy is the best in the industry. Non-inductive and high-performance pipe detection is realized, and the accuracy of the cutting position in the entire meter section is within +0.15mm.

CAST IRON MACHINE BED

For the manufacture of a cast bed of BODOR lasers, high-strength cast iron with the addition of nodular graphite is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.

CUTTING HEAD BODOR GENIUS (with autofocus)

 

 

Cutting head parameters:
source power 0-6000 Wt
focal length collimating lens 100 mm
focal length focus lens 125 mm/150 mm/200 mm
lens diameter D30 mm (0-3kw), D37mm (0-4kw)
vertical autofocus adjustment range +10 mm -15 mm
horizontal autofocus range ±1.5 mm
maximum compressed air pressure 25 bar
weight 4.2 kg

CHILLER (WATER) S&A

AUTOMATIC LUBRICATION SYSTEM

Automatic lubrication system for stable and cost-effective lubrication of the guide rails for high speed operation. The system is equipped with self-diagnosis of oil level control in the tank and gives an alarm signal at low liquid level to the control program. The automatic lubrication system significantly extends the life of the mechanical guides of the laser machine.

Laser light source (resonator) MAXPHOTONICS:

SPECIFICATIONS

Model М500
Chuck type auto
Number of automatic chucks 4
Maximum length of processed pipe
12000 mm
Maximum pipe weight 1800 kg
Diameter of processed round pipe
60 – 460 mm
Minimum balance 0 mm
Diagonal length of a square pipe section
60х60 – 325-325 mm
Pipe wall thickness 3 – 20 mm
Maximum rotation speed
40 r/min
Maximum X-axis speed 35 m/min
Maximum Y-axis speed 35 m/min
Maximum Z-axis speed 70 m/min
Maximum acceleration 0.5 G
Color display 21.5 inch touchscreen included
Automatic workpiece detection system with photoelectric sensors on 4 sides included
Gas pressure control system in the system included
Chiller control system included
Source control system included
Tubest nesting system included
Electrovalves SMC (Japan)
Software included with the machine Bodor Thinker 3.0
Guides
HIWIN (Taiwan)
Bearings NSK (Japan) included
Water chiller included
Positioning accuracy 0,06 mm
Repeat positioning accuracy 0,04 mm
Gas medium used oxygen, nitrogen, compressed air
Source (resonator) power 1000-6000 W
Cutting head BODOR GENIUS with autofocus included
Extraction system included
Unloading automatic table included
Dimensions 29500×6000×3100
Netto weight 52000 kg