Description
DESCRIPTION
Fiber laser machines with two interchangeable working surfaces, cabinet protection and a cast iron bed for cutting sheet metal.
Advantages
- The quality of laser machines complies with international standards (certificates – CE, SGS, FDA, ISO),
- Components from the world’s leading manufacturers Yaskawa, OMRON, HIWIN, MAXPHOTONICS, IPG PHOTONICS,
- Software from R&D company (Switzerland),
- The universally recognized world brand BODOR.
BODOR P series standard equipment:
- Power 500 – 6000 W
- Table for sheet 3000×1500 mm or 4000×2000 mm, or 6100×2000 mm, or 6100×2500 mm, 8100×2500 mm
- Automatic change of nozzles (nozzles)
- Automatic change of desktops
- Cabinet protection
- Cutting head BODOR GENIUS with autofocus
- Source MAXPHOTONICS (basic) or IPG PHOTONICS (option)
- Servo motors YASKAWA (Japan)
- Motor reducer YYC PMI (Taiwan)
- Electrical components Omron (Japan)
- Guides HIWIN (Taiwan) or PMI (Taiwan)
- Z axis ball screw
- X axis, Y rack pinion
- Bodor THINKER 3.0 software
- Extraction system included
- Chiller (water) included
- Automatic lubrication system
- A new generation of safe following modules
- Intelligent stroke protection
- Low pressure alarm function
- Intelligent alarm system
- Remote intelligent assistance
- WiFi data transfer
- Cast bed
P-SERIES DESIGN FEATURES
SOLID CAST IRON BED
Only BODOR machines have a solid cast iron bed. For the manufacture of a cast bed, high-strength nodular cast iron is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.
CUTTING HEAD BODOR GENIUS (with autofocus)
Cutting head parameters: | |
source power | 0-6000 Wt |
focal length collimating lens | 100 mm |
focal length focus lens | 125 mm/150 mm/200 mm |
lens diameter | D30 mm (0-3kw), D37mm (0-4kw) |
vertical autofocus adjustment range | +10 mm -15 mm |
horizontal autofocus range | ±1.5 mm |
maximum compressed air pressure | 25 Bar |
weight | 4.2 kg |
AUTOFOCUS
- Applicable to various focal lengths that are under the control of the machine control system.
- The focusing point is automatically adjusted during operation to achieve the best cutting effect on metal sheets of various thicknesses.
- The focal length is controlled by the operating system. There is no need to adjust adjustments manually, thus avoiding errors or failures caused by manual operation.
- The electric drive automatically adjusts the most suitable focal points in the workflow, which greatly improves the cutting speed.
- The laser head receives from the settings library the parameters that are stored in the system.
- Built-in channels with dual cooling circuits ensure a constant temperature of the collimating and focusing components, avoiding lens overheating and extending lens life.
RADAR 3600 FOR AUTOMATIC OBSTACLES DETECTION
The new generation BODOR laser head is equipped with an obstacle detection system to avoid collisions with workpieces.
- No risk of head hitting an obstacle, no risk of costly repairs.
- You no longer need to put 0.1 mm jumpers, 4-5 pieces per workpiece:
a) simplifies the work of the operator and eliminates the risk of human error,
b) increases processing speed,
c) improves the quality of the edge surface
d) it is not necessary to manually break out the blanks from the sheet after cutting, removing the jumpers. - BODOR in the basic configuration, for analogues – an option for an additional fee of ≈ $ 20,000.
PROTECTIVE CABINET WITH A HIGH LEVEL OF SECURITY
Laser radiation is isolated from people thanks to a special glass, which ensures increased safety of the protective cabinet. A clean working environment is ensured by the operation of the automatic fume and dust collection system. The intelligent monitoring system reduces the accident rate.
NEW GENERATION SECURITY MODULE
The platform’s modular frame solves the problem of heat-induced deformation and facilitates replacement of parts.
QUICK CHANGING SYSTEM FOR TWO TABLES
Fast exchange between two platforms. The chain drive system is stronger and more precise, which saves material supply time and improves work efficiency.
AUTOMATIC NOZZLE CHANGER FOR C SERIES (optional)
The use of an advanced and precise control system ensures automatic nozzle replacement according to the type of material and thickness of the plates, which eliminates the need for manual nozzle replacement, improves processing efficiency and reliability.
The new auto-calibration and cleaning feature allows full automation of laser head calibration and nozzle cleaning, reducing repetitive manual work.
The high-precision drive system ensures reliable replacement accuracy and stability, ensuring that every replacement is completely safe. Fully enclosed protection of the unit increases the safety of parts and personnel.
21.5″ COLOR MACHINE CONTROL DISPLAY AND PANEL
SOFTWARE
BODOR THINKER 3.0 SYSTEMThe machine was controlled by a professional industrial computer using a graphical interface and professional cutting software. Free design of all kinds of graphics, data processing in the time environment, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator. |
YASKAWA SERVO MOTORS AND SCREW
CAST PORTAL 3rd GENERATION AVIATION ALUMINUM
Heavy duty cast aluminum gantry allows travel speeds of up to 100 m/min. and 1G acceleration. The lightweight and durable gantry enables BODOR lasers to operate at high speeds, increase equipment efficiency and ensure flawless cutting quality.
TRIPLE DRIVE PROTECTION SYSTEM
SHEET POSITION FUNCTION
This function allows you to automatically determine the positional projections and the angle of rotation of the workpiece on the machine table and adjust the cutting program if necessary. If the material is not level on the pallet, then the edges of the material will be detected using the detector, and the material will be programmatically rotated to the required coordinates.
PNEUMATIC COMPONENTS SMC (JAPAN)
NSK BEARINGS (JAPAN)
CHILLER (WATER) S&A
LASER SOURCE (RESONATOR) MAXPHOTONICS or IPG PHOTONICS
Resonator Maxphotonics – this is a 2 year warranty and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror precision steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.
Resonator IPG Ротоника – this is a 2 year warranty, production and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror precision steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.
SPECIFICATIONS
Model | P8 | P6 | P4 | P3 | |
Purpose | For cutting sheet metal | ||||
Working field, mm | 8100х2500 | 6100х2500 | 4000х2000 | 3000х1500 | |
Laser power, W | 40 000/30 000/20 000/15 000/12 000/8 000/6 000/4 000/3 000/2 000/1 500/1 000 | ||||
Positioning accuracy, mm | 0,05 | 0,03 | |||
Repeat positioning accuracy, mm | 0,03 | 0,02 | |||
Maximum speed, m/min | 169 | 140 | |||
Maximum acceleration | 2G | 2,5G | |||
Thickness of cut sheet metal, mm: | |||||
Carbon steel | up to 70 | ||||
Stainless steel | up to 110 | ||||
Aluminum | up to 65 | ||||
Brass | up to 35 |
VIDEO
Installation of a Bodor laser cutting machine P3 series with a MaxPhotonics 6 kW source by Sufra Engineering at SIA JGT Solution Tukums, Latvia
DESCRIPTION
Fiber laser machines with two interchangeable working surfaces, cabinet protection and a cast iron bed for cutting sheet metal.
Advantages
- The quality of laser machines complies with international standards (certificates – CE, SGS, FDA, ISO),
- Components from the world’s leading manufacturers Yaskawa, OMRON, HIWIN, MAXPHOTONICS, IPG PHOTONICS,
- Software from R&D company (Switzerland),
- The universally recognized world brand BODOR.
BODOR P series standard equipment:
- Power 500 – 6000 W,
- Table for sheet 3000×1500 mm or 4000×2000 mm, or 6100×2000 mm, or 6100×2500 mm, 8100×2500 mm,
- Automatic change of nozzles (nozzles),
- Automatic change of desktops,
- Cabinet protection,
- Cutting head BODOR GENIUS with autofocus,
- Source MAXPHOTONICS (basic) or IPG PHOTONICS (option),
- Servo motors YASKAWA (Japan),
- Motor reducer YYC PMI (Taiwan),
- Electrical components Omron (Japan),
- Guides HIWIN (Taiwan) or PMI (Taiwan),
- Z axis ball screw,
- X axis, Y rack pinion,
- Bodor PRO 2.0 interface,
- Extraction system included
- Chiller (water) included,
- Automatic lubrication system,
- A new generation of safe following modules,
- Intelligent stroke protection,
- Low pressure alarm function,
- Intelligent alarm system,
- Remote intelligent assistance,
- WiFi data transfer,
- Cast bed.
P-SERIES DESIGN FEATURES
SOLID CAST IRON BED
Only BODOR machines have a solid cast iron bed. For the manufacture of a cast bed, high-strength nodular cast iron is used. High carbon content, high compressive strength and high hardness. Strong shock absorption and wear resistance. Low thermal sensitivity and tear sensitivity reduce the loss of equipment quality when used, so the accuracy of the machine tool can be maintained for a long time without deformation in the life cycle.
CUTTING HEAD BODOR GENIUS (with autofocus)
Cutting head parameters: | |
source power | 0-6000 Wt |
focal length collimating lens | 100 mm |
focal length focus lens | 125 mm/150 mm/200 mm |
lens diameter | D30 mm (0-3kw), D37mm (0-4kw) |
vertical autofocus adjustment range | +10 mm -15 mm |
horizontal autofocus range | ±1.5 mm |
maximum compressed air pressure | 25 Bar |
weight | 4.2 kg |
AUTOFOCUS
- Applicable to various focal lengths that are under the control of the machine control system.
- The focusing point is automatically adjusted during operation to achieve the best cutting effect on metal sheets of various thicknesses.
- The focal length is controlled by the operating system. There is no need to adjust adjustments manually, thus avoiding errors or failures caused by manual operation.
- The electric drive automatically adjusts the most suitable focal points in the workflow, which greatly improves the cutting speed.
- The laser head receives from the settings library the parameters that are stored in the system.
- Built-in channels with dual cooling circuits ensure a constant temperature of the collimating and focusing components, avoiding lens overheating and extending lens life.
RADAR 3600 FOR AUTOMATIC OBSTACLES DETECTION
The new generation BODOR laser head is equipped with an obstacle detection system to avoid collisions with workpieces.
- No risk of head hitting an obstacle, no risk of costly repairs.
- You no longer need to put 0.1 mm jumpers, 4-5 pieces per workpiece:
a) simplifies the work of the operator and eliminates the risk of human error,
b) increases processing speed,
c) improves the quality of the edge surface
d) it is not necessary to manually break out the blanks from the sheet after cutting, removing the jumpers. - BODOR in the basic configuration, for analogues – an option for an additional fee of ≈ $ 20,000.
PROTECTIVE CABINET WITH A HIGH LEVEL OF SECURITY
Laser radiation is isolated from people thanks to a special glass, which ensures increased safety of the protective cabinet. A clean working environment is ensured by the operation of the automatic fume and dust collection system. The intelligent monitoring system reduces the accident rate.
NEW GENERATION SECURITY MODULE
The platform’s modular frame solves the problem of heat-induced deformation and facilitates replacement of parts.
QUICK CHANGING SYSTEM FOR TWO TABLES
Fast exchange between two platforms. The chain drive system is stronger and more precise, which saves material supply time and improves work efficiency.
AUTOMATIC NOZZLE CHANGER FOR C SERIES (optional)
The use of an advanced and precise control system ensures automatic nozzle replacement according to the type of material and thickness of the plates, which eliminates the need for manual nozzle replacement, improves processing efficiency and reliability.
The new auto-calibration and cleaning feature allows full automation of laser head calibration and nozzle cleaning, reducing repetitive manual work.
The high-precision drive system ensures reliable replacement accuracy and stability, ensuring that every replacement is completely safe. Fully enclosed protection of the unit increases the safety of parts and personnel.
21.5″ COLOR MACHINE CONTROL DISPLAY AND PANEL
SOFTWARE
BODOR THINKER 3.0 SYSTEMThe machine was controlled by a professional industrial computer using a graphical interface and professional cutting software. Free design of all kinds of graphics, data processing in the time environment, support for CAD, CorelDraw and other professional graphics programs. Simplicity and convenience for the operator. |
YASKAWA SERVO MOTORS AND SCREW
CAST PORTAL 3rd GENERATION AVIATION ALUMINUM
Heavy duty cast aluminum gantry allows travel speeds of up to 100 m/min. and 1G acceleration. The lightweight and durable gantry enables BODOR lasers to operate at high speeds, increase equipment efficiency and ensure flawless cutting quality.
TRIPLE DRIVE PROTECTION SYSTEM
SHEET POSITION FUNCTION
This function allows you to automatically determine the positional projections and the angle of rotation of the workpiece on the machine table and adjust the cutting program if necessary. If the material is not level on the pallet, then the edges of the material will be detected using the detector, and the material will be programmatically rotated to the required coordinates.
PNEUMATIC COMPONENTS SMC (JAPAN)
NSK BEARINGS (JAPAN)
CHILLER (WATER) S&A
LASER SOURCE (RESONATOR) MAXPHOTONICS or IPG PHOTONICS
Resonator Maxphotonics – this is a 2 year warranty and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror precision steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.
Resonator IPG Ротоника – this is a 2 year warranty, production and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror precision steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.
SPECIFICATIONS
Model | P8 | P6 | P4 | P3 |
Purpose | For cutting sheet metal | |||
Working field, mm | 8100х2500 | 6100х2500 | 4000х2000 | 3000х1500 |
Laser power, W | 40 000/30 000/20 000/15 000/12 000/8 000/6 000/4 000/3 000/2 000/1 500/1 000 | |||
Positioning accuracy, mm | 0,05 | 0,03 | ||
Repeat positioning accuracy, mm | 0,03 | 0,02 | ||
Maximum speed, m/min | 169 | 140 | ||
Maximum acceleration | 2G | 2,5G | ||
Thickness of cut sheet metal, mm: | ||||
Carbon steel | up to 70 | |||
Stainless steel | up to 110 | |||
Aluminum | up to 65 | |||
Brass | up to 35 |