SERIES G

SERIES G

A series of heavy duty wide format fiber laser cutting machines designed for cutting large size metal sheets.
G-series
Model G24 G20 G16 G12
Working area (mm) 24500*3200 20500*3200 16500*3200 12500*3200
Laser power 20000 Вт/12000 Вт/6000 Вт 40000Вт/30000Вт/22000Вт/20000Вт/12000Вт/6000Вт
X/Y Position Accuracy 0,05 mm 0,03 mm
X/Y Reposition Accuracy 0,1 mm/m
Max. clutch speed 80 m/min

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Description

DESCRIPTION

A series of heavy duty wide format fiber laser cutting machines designed for cutting large format metal sheets.

Advantages

  • The quality of laser machines complies with international standards (certificates – CE, SGS, FDA, ISO),
  • Components from the world’s leading manufacturers Yaskawa, OMRON, HIWIN, MAXPHOTONICS, IPG PHOTONICS,
  • Software from R&D company (Switzerland),
  • The universally recognized world brand BODOR.

BODOR G series standard equipment:

  • Laser power 6 000 – 40 000W,
  • Table 12500×3200 mm or 16500×3200 mm, or 20500×3200 mm, or 24500×3200 mm,
  • PRESITEC cutting head with auto focus,
  • Source IPG PHOTONICS,
  • BECKHOFF servomotors,
  • Motor reducer YYC PMI (Taiwan),
  • Electrical components Omron (Japan),
  • REXROTH guides,
  • Z axis ball screw,
  • Axis X, Y rack pinion ATLANTA,
  • BECKHOFF interface,
  • Extraction system,
  • Chiller (water).

G-SERIES DESIGN FEATURES

INCREASED CUTTING AREA

The maximum cutting area can be 24500mm x 3200mm.

HIGH SPEED CUT DATABASE

Fast oxyfuel cutting in carbon steel (COF)

Cutting thick plate doubles the speed while maintaining the quality of the cut.

Economical Fast Cutting Carbon Steel (CEF)

At a certain power, the cutting cost is only 10% of nitrogen cutting, which creates great economic value for customers.

Fast cutting at low nitrogen pressure (LNF)

Nitrogen pressure is reduced to 4Bar while cutting 10mm thick stainless steel, its speed is improved by at least 10% compared to conventional cutting.

Compatible with high performance CNC system for precise control

Implementation of high-speed and high-precision cutting.

GAS-SAVING NOZZLE WITH CONSTANT FLOW

Cutting performance and efficiency are improved by maintaining a constant gas flow with minimal turbulence.

PROTECTIVE LIGHT CURTAIN ON BEAM

Workers are protected from danger even if they accidentally enter the cutting area.

CROSS BEAM PYRAMIDAL STRUCTURE

Thanks to the optimal honeycomb structure design combined with the external pyramid shape, the dynamic response speed of the traverse is increased.

CUTTING HEAD PRECITEC

  • Automatic adjustment of the positioning of the cutting focus and punctures.
  • Lightweight design designed for fast acceleration and cutting speed without shifting.
  • Fast distance measurement.
  • Real-time protection monitoring.
  • The beam is completely protected from dust by dustproof windows.
  • LED indicator for working status.
  • Display of operating parameters via Bluetooth® and interface for machine control.
  • Pressure control in the nozzle area and in the head.

RADAR 360FOR AUTOMATIC OBSTACLES DETECTION

The new generation BODOR laser head is equipped with an obstacle detection system to avoid collisions with workpieces.

  • No risk of head hitting an obstacle, no risk of costly repairs.
  • You no longer need to put 0.1 mm jumpers, 4-5 pieces per workpiece:
    a) simplifies the work of the operator and eliminates the risk of human error,
    b) increases processing speed,
    c) improves the quality of the edge surface
    d) it is not necessary to manually break out the blanks from the sheet after cutting, removing the jumpers.
  • BODOR in the basic configuration, for analogues – an option for an additional fee of ≈ $ 20,000.

21.5″ COLOR MACHINE CONTROL DISPLAY AND PANEL

 

Пульт дистанционного управления лазерным станком Bodor Mango

дисплей управления Mango

 

SOFTWARE

BECKHOFF New Automation Technology (Germany) – independent operating system perfectly combines high efficiency and ease of use.

The CAD/CAM software can realize the intelligent layout of graphic cutting, and support the import of multiple graphic elements, optimize cutting orders automatically, quickly search for edges, and automatically position. The control system uses the best logic programming and software interaction, provides a convenient operation, effectively improving the use of sheet metal and reducing waste. Simple and fast control system, efficient and accurate cutting instructions improve user experience.

CAST PORTAL 3rd GENERATION AVIATION ALUMINUM

Heavy duty cast aluminum gantry allows travel speeds of up to 100 m/min. and 1G acceleration. The lightweight and durable gantry enables BODOR lasers to operate at high speeds, increase equipment efficiency and ensure flawless cutting quality.

PNEUMATIC COMPONENTS SMC (JAPAN)

NSK BEARINGS (JAPAN)

CHILLER (WATER) S&A

LASER SOURCE (RESONATOR) MAXPHOTONICS or IPG PHOTONICS

Resonator Maxphotonics  – this is a 2-year warranty and service in the Baltic countries, the availability of a warehouse of replacement sources. Optical protection system for aluminum cutting, galvanizing, mirror value steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.

Resonator IPG PHOTONICS  – this is a 2 year warranty and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror value steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.

LASER CUT SAMPLES

SPECIFICATIONS

Model G24 G20 G16 G12
Purpose For cutting sheet metal
Maximum sheet size, mm 24500х3200 20500х3200 16500х3200 12500×3200
Laser power, W 40000/30000/20000/12000/6000
Maximum speed, m/min 80
Positioning accuracy, mm 0,02
Repeat positioning accuracy, mm 0,01
Thickness of the cut sheet metal, mm:
Carbon steel до 70
Stainless steel до 90
Aluminum до 60
Brass до 40

VIDEO

 

 

 

DESCRIPTION

A series of heavy duty wide format fiber laser cutting machines designed for cutting large format metal sheets.

Advantages

  • The quality of laser machines complies with international standards (certificates – CE, SGS, FDA, ISO),
  • Components from the world’s leading manufacturers Yaskawa, OMRON, HIWIN, MAXPHOTONICS, IPG PHOTONICS,
  • Software from R&D company (Switzerland),
  • The universally recognized world brand BODOR.

BODOR G series standard equipment:

  • Laser power 6 000 – 40 000W,
  • Table 12500×3200 mm or 16500×3200 mm, or 20500×3200 mm, or 24500×3200 mm,
  • PRESITEC cutting head with auto focus,
  • Source IPG PHOTONICS,
  • BECKHOFF servomotors,
  • Motor reducer YYC PMI (Taiwan),
  • Electrical components Omron (Japan),
  • REXROTH guides,
  • Z axis ball screw,
  • Axis X, Y rack pinion ATLANTA,
  • BECKHOFF interface,
  • Extraction system,
  • Chiller (water).

G-SERIES DESIGN FEATURES

INCREASED CUTTING AREA

The maximum cutting area can be 24500mm x 3200mm.

HIGH SPEED CUT DATABASE

Fast oxyfuel cutting in carbon steel (COF)

Cutting thick plate doubles the speed while maintaining the quality of the cut.

Economical Fast Cutting Carbon Steel (CEF)

At a certain power, the cutting cost is only 10% of nitrogen cutting, which creates great economic value for customers.

Fast cutting at low nitrogen pressure (LNF)

Nitrogen pressure is reduced to 4Bar while cutting 10mm thick stainless steel, its speed is improved by at least 10% compared to conventional cutting.

Compatible with high performance CNC system for precise control

Implementation of high-speed and high-precision cutting.

GAS-SAVING NOZZLE WITH CONSTANT FLOW

Cutting performance and efficiency are improved by maintaining a constant gas flow with minimal turbulence.

PROTECTIVE LIGHT CURTAIN ON BEAM

Workers are protected from danger even if they accidentally enter the cutting area.

CROSS BEAM PYRAMIDAL STRUCTURE

Thanks to the optimal honeycomb structure design combined with the external pyramid shape, the dynamic response speed of the traverse is increased.

CUTTING HEAD PRECITEC

  • Automatic adjustment of the positioning of the cutting focus and punctures.
  • Lightweight design designed for fast acceleration and cutting speed without shifting.
  • Fast distance measurement.
  • Real-time protection monitoring.
  • The beam is completely protected from dust by dustproof windows.
  • LED indicator for working status.
  • Display of operating parameters via Bluetooth® and interface for machine control.
  • Pressure control in the nozzle area and in the head.

RADAR 360FOR AUTOMATIC OBSTACLES DETECTION

The new generation BODOR laser head is equipped with an obstacle detection system to avoid collisions with workpieces.

  • No risk of head hitting an obstacle, no risk of costly repairs.
  • You no longer need to put 0.1 mm jumpers, 4-5 pieces per workpiece:
    a) simplifies the work of the operator and eliminates the risk of human error,
    b) increases processing speed,
    c) improves the quality of the edge surface
    d) it is not necessary to manually break out the blanks from the sheet after cutting, removing the jumpers.
  • BODOR in the basic configuration, for analogues – an option for an additional fee of ≈ $ 20,000.

21.5″ COLOR MACHINE CONTROL DISPLAY AND PANEL

 

Пульт дистанционного управления лазерным станком Bodor Mango

дисплей управления Mango

 

SOFTWARE

BECKHOFF New Automation Technology (Germany) – independent operating system perfectly combines high efficiency and ease of use.

The CAD/CAM software can realize the intelligent layout of graphic cutting, and support the import of multiple graphic elements, optimize cutting orders automatically, quickly search for edges, and automatically position. The control system uses the best logic programming and software interaction, provides a convenient operation, effectively improving the use of sheet metal and reducing waste. Simple and fast control system, efficient and accurate cutting instructions improve user experience.

CAST PORTAL 3rd GENERATION AVIATION ALUMINUM

Heavy duty cast aluminum gantry allows travel speeds of up to 100 m/min. and 1G acceleration. The lightweight and durable gantry enables BODOR lasers to operate at high speeds, increase equipment efficiency and ensure flawless cutting quality.

PNEUMATIC COMPONENTS SMC (JAPAN)

NSK BEARINGS (JAPAN)

CHILLER (WATER) S&A

LASER SOURCE (RESONATOR) MAXPHOTONICS or IPG PHOTONICS

Resonator Maxphotonics  – this is a 2-year warranty and service in the Baltic countries, the availability of a warehouse of replacement sources. Optical protection system for aluminum cutting, galvanizing, mirror value steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.

Resonator IPG PHOTONICS  – this is a 2 year warranty and service in the Baltic countries. Optical protection system for aluminum cutting, galvanizing, mirror value steel. High beam quality on all power batteries. The service life of the diodes is 100,000 hours.

LASER CUT SAMPLES

SPECIFICATIONS

Model G24 G20 G16 G12
Purpose For cutting sheet metal
Maximum sheet size, mm 24500х3200 20500х3200 16500х3200 12500×3200
Laser power, W 40000/30000/20000/12000/6000
Maximum speed, m/min 80
Positioning accuracy, mm 0,02
Repeat positioning accuracy, mm 0,01
Thickness of the cut sheet metal, mm:
Carbon steel до 70
Stainless steel до 90
Aluminum до 60
Brass до 40

VIDEOS